pre-vacuum horizontal pressure steam sterilizer factory

Pre-vacuum Horizontal Pressure Steam Sterilizer combines modern pre-vacuum technology and steam sterilization principle, which is widely used in the efficient sterilization of medical equipment, laboratory apparatus, food packaging materials, etc.

Description

Pre-vacuum Horizontal Pressure Steam Sterilizer can quickly complete the sterilization process under high temperature and high pressure environment through the built-in pre-vacuum pumping system to ensure that every item can be thoroughly sterilized.

Main Features of Pre-vacuum Horizontal Pressure Steam Sterilizer

  1. horizontal rectangular chamber design: the use of horizontal rectangular chamber with reinforcing bars and jacket structure, effectively enhance the stability of the equipment, to ensure the uniform distribution of heat, improve the insulation performance and optimize the drying effect.
  2. embedded tooth type motor locking door structure: door locking structure adopts motor embedded tooth type design to reduce the failure rate and improve the safety and reliability of the equipment. Ensure that the equipment will not leak under high pressure due to poor door sealing.
  3. pneumatic sealing door design: provide pneumatic sealing function, support single and double door interlocking system, double door design can more effectively avoid the risk of door not closed tightly in the sterilization process, to ensure the safety of operators.
  4. equipment validation interface: provide standard equipment validation interface, easy to carry out equipment calibration and testing, to ensure that the equipment is still used for a long time to maintain efficient and stable performance.
  5. Optimized design of piping system: SUS304 stainless steel piping, with clamp type quick-fit, easy to install and clean, while enhancing corrosion resistance.
  6. HMI human-machine interface and PLC control system: the equipment is equipped with advanced HMI human-machine interface, combined with touch screen and PLC control, easy to operate, real-time display of sterilization status and various parameters.
  7. F0 value and temperature and time double guarantee: through the double parameter control, F0 value and temperature and time at the same time to ensure the sterilization effect, to ensure that each batch of sterilization process can meet the strict standards.
  8. perfect archive records: equipment built-in automatic archiving function, can record each sterilization process data, for quality traceability and audit support.
  9. multiple safety protection design: a variety of safety mechanisms, such as over-pressure protection, over-temperature protection, low water level protection, etc., to ensure that the equipment does not occur in the process of running accidents, to ensure the safety of the operator.
  10. program selection and a variety of sterilization processes: support for the sterilization of fabrics, instruments, liquids and other different items, as well as BD test, pressure retention test and other special programs to meet the needs of different industries.

Main Advantages of Pre-vacuum Horizontal Pressure Steam Sterilizer

  1. Highly efficient and reliable sterilization performance: through pre-vacuum technology, the sterilization efficiency is greatly improved, which can effectively penetrate into the inner part of the articles, and even the articles with complex shapes or pipelines can be thoroughly sterilized.
  2. energy saving and environmental protection: optimized jacket structure and piping design reduces energy loss and operating costs. Efficient insulation and heat exchange system makes each sterilization process more energy efficient.
  3. high safety: equipment design focuses on operator safety, with multiple safety protection systems, such as door lock interlock, electronic control over temperature and overpressure protection, to ensure the stability of the equipment in the high-pressure, high-temperature environment.
  4. convenient operation: equipped with HMI human-machine interface, touch screen operation is simple and intuitive, parameter setting, program selection and report processing can be completed through simple operation, greatly improving work efficiency.
  5. strong traceability: built-in sterilization file recording system to ensure that each sterilization process data can be traced, in line with industry regulations and quality management requirements.
  6. adaptable: with a number of optional sterilization procedures, can be customized according to different needs, to adapt to a variety of different items and industry needs.

Working Principle

Pre-vacuum Horizontal Pressure Steam Sterilizer ensures that items are thoroughly sterilized through a series of pre-vacuum and high-temperature and high-pressure steam sterilization processes. In the sterilization process, the inner chamber is first vacuumed through the pre-vacuum system to remove the air on the surface and inside of the articles, and then saturated steam is introduced to kill microorganisms completely by using the high temperature and high pressure of steam. After the sterilization is completed, the equipment will automatically discharge the steam for cooling and drying to ensure that there is no residual moisture in the sterilized articles.The dual control of F0 value and time makes the sterilization process more accurate and guarantees the stability and reliability of the sterilization effect.

Application Areas

  1. Medical industry: widely used in hospitals, clinics, operating rooms and other places to disinfect and sterilize all kinds of medical equipment, dressings, surgical supplies, etc., to prevent cross-infection and ensure medical safety.
  2. Laboratory: suitable for biological laboratories, scientific research laboratories in the glass apparatus, culture medium, laboratory supplies, etc., sterilization treatment, to ensure the sterility of the experimental environment.
  3. Pharmaceutical industry: It is used in the sterilization of pharmaceutical equipment, pharmaceutical packaging materials and laboratory utensils to ensure the sterile production of drugs and improve the quality of drugs.
  4. Dental industry: used for sterilization of dental instruments and tools to prevent cross-infection and protect the health of patients.
  5. food industry: can be used for food production equipment, packaging materials and other related instruments sterilization, to ensure food safety, in line with the hygiene standards of the food industry.
  6. other fields: such as sterilization of electronic equipment, laboratory supplies, etc., to provide a wide range of applications to support.
Technical Parameters
pre-vacuum horizontal pressure steam sterilizer factory
Model HA1-150D(S)(M) HA1-200D(S)(M) HA1-250D(S)(M) HA1-360D(S)(M) HA1-600D(S)(M) HA1-800D(S)(M) HA1-1000D(S)(M) HA1-1200D(S)(M) HA1-1500D(S)(M)
Capacity 150L 200L 250L 360L 600L 800L 1000L 1200L 1500L
Design Pressure -0.1Mpa to 0.3Mpa
Working Pressure 0.245Mpa
Vacuum Level -0.086Mpa
Design Temperature 150°C
Working Temperature 105°C to 138°C
Temperature Uniformity less than 2°C
Water Supply Pressure 0.1Mpa to 0.2Mpa
Compressed Air Pressure 0.4Mpa to 0.7Mpa
Steam Pressure 0.3Mpa to 0.7Mpa
Steam Consumption ≤14kg ≤16kg ≤18kg ≤25kg ≤30kg ≤35kg ≤42kg ≤50kg ≤60kg
Water Consumption ≤190kg ≤190kg ≤200kg ≤200kg ≤210kg ≤220kg ≤200kg ≤200kg ≤200kg
Sterilization Chamber Dimensions 700x450x480mm 925x450x480mm 780x600x600mm 1000x600x600mm 1190x610x910mm 1450x610x910mm 1250x680x1180mm 1450x680x1180mm 1850x680x1180mm
External Dimensions 950x1120x1760mm 1175x1120x1760mm 1030x1300x1900mm 1250x1300x1900mm 1440x1310x1900mm 1700x1310x1900mm 1500x1440x1950mm 1700x1440x1950mm 2100x1440x1950mm
Power Supply 380Vac, 50Hz, three phase
Weight, single door, double door 700kg, 750kg 830kg, 880kg 980kg, 1050kg 1080kg, 1150kg 1150kg, 1250kg 1200kg, 1300kg 1380kg, 1500kg 1530kg, 1650kg 1680kg, 1800kg
Note1 Model HA1-150, HA1-200, HA1-250 and HA1-360 are equipped with Sterilization Rack, other models are equipped with sterilization trolley and transfer trolley
Note2 In the model, "D" stands for single door, "S" stands for double door, and "M" stands for pulsating vacuum