explosion-proof pilot scale rotary evaporator

Explosion-proof pilot scale rotary evaporator is a pilot scale organic solvent recovery, purification and concentration of precision equipment designed for the flammable and explosive, toxic volatile solvent processing environment.

Description

Explosion-Proof Pilot Scale Rotary Evaporator

Main Features

  1. High-quality glass: All glass components use 3.3 borosilicate—resistant to heat shock, corrosion, acids, alkalis, and organic solvents.
  2. Dual condensing system: Main and sub-condensing three-stage reflux structure—large condensing area for high recovery, minimal solvent loss.
  3. Explosion-proof core components: Motor, heater, sensors, and control box are flameproof (Ex marking, Grade Gb, Temp T4, 135°C+)—safe for explosive gas environments.
  4. Intuitive control: LCD display with encoder—easy temperature and speed adjustments.
  5. Electric/manual dual-mode bath lift: Liquid level sensing and anti-dry burn protection for safe, convenient operation.
  6. PTFE drain valve: Corrosion-resistant, non-polluting discharge system.
  7. Flange interface: Easy to disassemble, maintain, and clean.
  8. Locking brake casters: Freely movable and stable positioning.
  9. Reliable sealing: PTFE + Viton double sealing—excellent airtightness, prevents vacuum leaks.

Working Principle

  • Reduced pressure distillation: Rotary flask heats and evaporates material; volatile solvents quickly condense and recover for efficient separation/concentration.
  • Continuous surface renewal: Rotation enlarges evaporation area, prevents overheating and foam overflow.
  • Safe heating: Stable bath heat with liquid level/dry burn protection.
  • Three-stage condensation: Main, sub, and buffer bottle ensure full vapor condensation and efficient collection.
  • Continuous discharge: PTFE system allows ongoing condensate removal during operation—maximizes efficiency.

Application Areas

  1. Fine chemicals: Separation/recovery of volatile solvents (aromatics, ketones, ethers).
  2. Pharmaceuticals: Raw material concentration, extract production, solvent recovery.
  3. Natural products: Essential oil extraction, low-temp concentration/drying of bioactives.
  4. New materials: Polymerization, monomer purification.
  5. Pilot platforms: Scale-up/synthetic optimization in academic and industrial labs.
  6. Hazardous areas: Suitable for organic solvent recovery and flammable gas environments.
Technical Parameters
explosion-proof pilot scale rotary evaporator
Model R-05Ex R-10Ex R-20Ex R-50Ex
External dimensions 1490Wx670Dx1140H mm 1690Wx730Dx1800H mm 1210Wx740Dx2040H mm 1995Wx920Dx2230H mm
Weight includes glass 118kg 143kg 190kg 258kg
Power supply 220-240Vac, 50Hz, 60Hz 380Vac, 50Hz, 3 phase
Rotary motor power 60W 180W 370W
Overall power 3100W 4800W 4500W 6300W
protection class IP20
contamination level 2
Speed range 20rpm to 140rpm 20rpm to 130rpm 20rpm to 130rpm 20rpm to 110rpm
Bath temperature control range ambient+5°C to 95°C
Nominal adjustment accuracy ±1.5°C
Bath liquid deionized water
System seal leakage ≤0.03kPa per minute
rotary control Electronic
Heating rated power 3000W 4000W 4500W 6000W
Bath Temperature Sensors PT100, three lines
Maximum evaporation capacity, water 2L per hour 3.2L per hour 5L per hour 9L per hour
Condensing area about 0.278 square meters Primary 0.39, Secondary 0.253 square meters Primary 0.948, Secondary 0.358 square meters Primary 1.15, Secondary 0.4 square meters
Rotary Bottle Volume 5L 10L 20L 50L
Rotary Bottle diameter flanged diameter 50mm flanged diameter 125mm
Collection bottle volume 3L 5L 10L 20L
Collection bottle diameter flanged diameter 40mm flanged diameter 50mm flanged diameter 60mm
Rotation speed display method LED
Temperature display mode LED
environmental temperature 5°C to 35°C
Environmental relative humidity ≤70%
Bath size diameter 300mmx170mm diameter 370mmx220mm diameter 450mmx260mm diameter 550mmx320mm
glass 3.3 Borosilicate Glass
contact with material 3.3 Borosilicate glass, PTFE
bath cover Optional