explosion-proof pilot scale rotary evaporator

Explosion-proof pilot scale rotary evaporator is a pilot scale organic solvent recovery, purification and concentration of precision equipment designed for the flammable and explosive, toxic volatile solvent processing environment.

Description

Explosion-Proof Pilot Scale Rotary Evaporator

Main Features

  1. High-quality glass: All glass components use 3.3 borosilicate—resistant to heat shock, corrosion, acids, alkalis, and organic solvents.
  2. Dual condensing system: Main and sub-condensing three-stage reflux structure—large condensing area for high recovery, minimal solvent loss.
  3. Explosion-proof core components: Motor, heater, sensors, and control box are flameproof (Ex marking, Grade Gb, Temp T4, 135°C+)—safe for explosive gas environments.
  4. Intuitive control: LCD display with encoder—easy temperature and speed adjustments.
  5. Electric/manual dual-mode bath lift: Liquid level sensing and anti-dry burn protection for safe, convenient operation.
  6. PTFE drain valve: Corrosion-resistant, non-polluting discharge system.
  7. Flange interface: Easy to disassemble, maintain, and clean.
  8. Locking brake casters: Freely movable and stable positioning.
  9. Reliable sealing: PTFE + Viton double sealing—excellent airtightness, prevents vacuum leaks.

Working Principle

  • Reduced pressure distillation: Rotary flask heats and evaporates material; volatile solvents quickly condense and recover for efficient separation/concentration.
  • Continuous surface renewal: Rotation enlarges evaporation area, prevents overheating and foam overflow.
  • Safe heating: Stable bath heat with liquid level/dry burn protection.
  • Three-stage condensation: Main, sub, and buffer bottle ensure full vapor condensation and efficient collection.
  • Continuous discharge: PTFE system allows ongoing condensate removal during operation—maximizes efficiency.

Application Areas

  1. Fine chemicals: Separation/recovery of volatile solvents (aromatics, ketones, ethers).
  2. Pharmaceuticals: Raw material concentration, extract production, solvent recovery.
  3. Natural products: Essential oil extraction, low-temp concentration/drying of bioactives.
  4. New materials: Polymerization, monomer purification.
  5. Pilot platforms: Scale-up/synthetic optimization in academic and industrial labs.
  6. Hazardous areas: Suitable for organic solvent recovery and flammable gas environments.
Technical Parameters
explosion-proof pilot scale rotary evaporator
ModelR-05ExR-10ExR-20ExR-50Ex
External dimensions1490Wx670Dx1140H mm1690Wx730Dx1800H mm1210Wx740Dx2040H mm1995Wx920Dx2230H mm
Weight includes glass118kg143kg190kg258kg
Power supply220-240Vac, 50Hz, 60Hz380Vac, 50Hz, 3 phase
Rotary motor power60W180W370W
Overall power3100W4800W4500W6300W
protection classIP20
contamination level2
Speed range20rpm to 140rpm20rpm to 130rpm20rpm to 130rpm20rpm to 110rpm
Bath temperature control rangeambient+5°C to 95°C
Nominal adjustment accuracy±1.5°C
Bath liquiddeionized water
System seal leakage≤0.03kPa per minute
rotary controlElectronic
Heating rated power3000W4000W4500W6000W
Bath Temperature SensorsPT100, three lines
Maximum evaporation capacity, water2L per hour3.2L per hour5L per hour9L per hour
Condensing areaabout 0.278 square metersPrimary 0.39, Secondary 0.253 square metersPrimary 0.948, Secondary 0.358 square metersPrimary 1.15, Secondary 0.4 square meters
Rotary Bottle Volume5L10L20L50L
Rotary Bottle diameterflanged diameter 50mmflanged diameter 125mm
Collection bottle volume3L5L10L20L
Collection bottle diameterflanged diameter 40mmflanged diameter 50mmflanged diameter 60mm
Rotation speed display methodLED
Temperature display modeLED
environmental temperature5°C to 35°C
Environmental relative humidity≤70%
Bath sizediameter 300mmx170mmdiameter 370mmx220mmdiameter 450mmx260mmdiameter 550mmx320mm
glass3.3 Borosilicate Glass
contact with material3.3 Borosilicate glass, PTFE
bath coverOptional