pre-vacuum horizontal autoclave with clamp-type piping

Pre-vacuum horizontal autoclave ensures rapid and thorough sterilization of items through advanced pre-vacuum technology and precise temperature control. The horizontal circular inner chamber and optimized piping system provide uniform heat distribution and efficient steam penetration, meeting diverse sterilization needs across industries.

Main Features of Pre-vacuum Horizontal Autoclave

1. Horizontal circular inner chamber design: horizontal circular inner chamber and jacket structure is adopted to provide more uniform temperature distribution and more efficient heat exchange. This design can significantly improve the sterilization effect, optimize the heat preservation and drying effect, and ensure that each batch of items is thoroughly sterilized.
2. Embedded teeth + motor or manual locking door structure: the door lock adopts disk-type embedded teeth design, which can be locked by motor or manual way to reduce the occurrence of mechanical failure and increase the reliability and service life of the equipment.
3. Pneumatic or self-rising door sealing: according to the actual demand, the equipment provides pneumatic or self-rising sealing mode, to ensure that the door can be tightly sealed under high pressure to prevent steam leakage and ensure the safety and stability of the sterilization process.
4. Equipment validation interface: equipped with standard equipment validation interface, convenient for equipment calibration and periodic inspection, to ensure long-term stable operation of the equipment, in line with the relevant quality management standards.
5. Optimized design piping system: the use of corrosion-resistant SUS304 stainless steel piping, combined with clamp-type quick-fit, easy to install, maintain and clean, and improve the long-term reliability of the equipment.
6. Human-machine interface and microcomputer control system: the equipment is equipped with HMI human-machine interface, combined with touch-screen operation and microcomputer control system, making the parameter setting, equipment operation and sterilization process control more convenient and intelligent.
7. F0 value and temperature and time dual control: F0 value (the cumulative sterilizing effect of the sterilization process value) and the temperature and time of the double guarantee, so that the sterilization effect is more accurate, to ensure that the sterilization process in line with the strict sterilization standards.
8. Perfect sterilization file record function: the equipment can automatically record the detailed process data of each sterilization, providing a basis for quality tracing and auditing, to ensure that the operation can be traced.
9. Multiple safety protection measures: the equipment is designed with multiple safety protection systems, including over-temperature, over-pressure, low water level protection, etc., to ensure operational safety in the sterilization process.
10. A variety of sterilization process procedures: the equipment supports a variety of sterilization processes, such as fabrics, instruments, liquids, BD test, pressure retention test, etc., and can be customized according to the needs of a number of procedures, flexible response to a variety of different sterilization needs.

Advantages of Pre-vacuum Horizontal Autoclave

1. High-efficiency Sterilization: Through the pre-vacuum technology, the air inside the articles is removed and the steam penetration rate is improved, which makes even the articles with complex shapes or tiny pipes can be sterilized evenly and thoroughly.
2. Intelligent control: fully automatic control system, simple operation, real-time display of the sterilization process, temperature, pressure and other parameters can be traced and recorded to ensure that each sterilization can meet the standards.
3. Energy saving and environmental protection: optimized jacket and piping system design, making effective use of heat, reducing energy consumption. At the same time, the equipment through the built-in steam circulation system to avoid unnecessary energy waste.
4. Convenient operation: touch screen operation interface, program settings, parameter adjustments at a glance, so that the use of equipment is more simple, intuitive, reducing the difficulty of operator training.
5. High safety: multiple safety protection measures to ensure stable operation of the equipment at high pressure and high temperature, reducing the potential safety hazards.
6. Adaptable: according to the actual need to choose different sterilization procedures, support a variety of items sterilized, widely applicable to different industries and uses.

Working Principle

The working principle of pre-vacuum horizontal autoclave is based on the combination of pre-vacuum and high temperature and high pressure steam. During the sterilization process, the inner chamber is first pumped to a vacuum state by the pre-vacuum system to remove the air from the surface of the articles. Next, steam is injected into the inner chamber and comes into full contact with the article, using the high temperature and pressure of the steam to kill microorganisms on the article. After sterilization is complete, the equipment automatically discharges the steam and cools down, then enters the drying stage to ensure that the articles are completely dry and free of residual moisture. The whole process is controlled by F0 value, temperature and time to ensure the accuracy and stability of the sterilization effect.

Application Areas

1. Medical industry: used in hospitals, clinics, operating rooms and other places for sterilization and disinfection of all kinds of medical equipment, dressings, surgical supplies, etc., to ensure aseptic environment and prevent cross-infection.
2. Laboratory: widely used in biological laboratories, scientific research institutions, etc., on the glass apparatus, culture medium, laboratory supplies, etc., to ensure the sterility of the experimental environment.
3. Pharmaceutical industry: It is suitable for sterilizing equipment, drug packaging materials and other related items in pharmaceutical factories and drug production lines to ensure that the quality of drugs meets the health standards.
4. Dental industry: used for sterilization of dental instruments and tools, to prevent cross-infection and protect the health of patients.
5. Food industry: can be used for food production lines, packaging materials and related instruments sterilization, to ensure food hygiene and safety, in line with national food safety standards.
6. Scientific research and industry: applicable to other special areas, such as scientific research institutions, industrial production of equipment and raw materials sterilization, to ensure clean standards in the production process.